The cartridge heater is a tube-shaped, heavy-duty, industrial Joule heating element used in the process heating industry, usually custom manufactured to a specific watt density, based on its intended application. Compact designs are capable of reaching a watt density of up to 30W/cm².
Pencil heaters from Shenglong Heaters are an excellent choice to use as a conductive source for heating solid metal plates, blocks and dies or as a convective heat source for use in a variety of liquids and gases. Pencil heaters can be used in a vacuum atmosphere with proper design guidelines.
Diameter (mm) | 1-35mm (Non-standard can be customized) |
Diameter Tolerance | ±0.03mm |
Length (mm) | 10mm – 10000mm |
Length Tolerance | ±1.5mm |
Power | Max 50W/cm2 |
Temperature | Max 850 ℃ |
Available with a built in Thermocouple | K or J type Thermocouple |
Power Tolerance | +5% – 10% (closer tolerances are available upon special request) |
Input voltage | 12V-480V (non-standard can be customized) |
Insulation resistance (500 [V-DC] unheated) | ≥50MΩ |
The maximum leakage current (253 [V-AC] unheated) | ≤0.5mA |
High voltage stability (temperature) Rated voltage | ≤24V -500V-DC> 24V 1500V-AC |
Terminal unheated length | <3mm-20mm |
Non-terminal unheated length | <3mm-20mm |
Pencil heaters drawing:
Application of Pencil heaters:
Liquid Immersion
Plastic Molds
Dies
Labeling
Medical Equipment
Platens
Packaging Equipment
Hot Stamping
Sealing
Injection Molding
Our Advantages :
1. We can accept multiple specifications order;
2. Product diversification, diverse specifications and material (Imported from Foreign )
3. Cartridge heaters can be made from 2.5mm – 35mm diameter
4. High Quality High Power Cartridge Heater (Max density: 50 w/cm2 )
5. Advanced equipment: X-ray machine, laser welding machine, CNC winding machine etc.
6. TIG welding, OTC(USA) MGO rod, UCM(UK) MGO powder, BJH(Germany) and Kanthel( Sweden) resistance wire
7. OEM service, Custom-Made service
FAQ
Q: What’s the minimum diameter for the pencil cartridge heaters ?
A: We can make the minimum diameter 1.8mm for our cartridge heaters.
Q: How long is your delivery time?
A:For the small order, Generally it is 3-5 days as all cartridge heater made by order. For the mass order, it is according to quantity and the request of cartridge heater to confirm.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample but do not pay the cost of freight.
Q:What’s MOQ for pencil cartridge heater?
A: At least 5pcs as we have to consider the material loss rate for our production.
Q: What is your terms of payment ?
A: Payment<=5000USD, 100% in advance. Payment>=5000USD, 50% T/T in advance ,balance before shipment.